PMC-R 2.0 Roof Support Control

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Description

Technical Specifications

Benefits and Features

The intrinsically safe Cat^® PMC-R 2.0 control units are specifically designed to be used on shearer or plow faces to provide high levels of longwall automation. Each roof support is equipped with one PMC-R 2.0 control unit and solenoid driver to operate the in-shield hydraulic functions and peripheral components, such as sensors for cylinder pressure and stroke length, shield inclination and personnel proximity detection. The PMC-R 2.0 unit controls and displays all functions of a roof support and serves as the interface between operator and machine (HMI).

CPU/Processor Data
CPU	Cat A6 family
Clock Frequency	Up to 260 MHz
Memory	8 MB internal FLASH ROM; 32 MB external FLASH ROM
Cores	3 core
Electrical Data
Supply Voltage - Typical Value	12V DC
Supply Voltage - Maximum Ratings	9V–13.2V
Power Consumption - Typical Value	170mA/@12V
Power Supply Current - Typical Value	Not applicable
Power Supply Current - Maximum Ratings	8.1 A (MSHA); 2.5 A (RoW)
Power Consumption - Maximum Ratings	230mA/@12V
Environmental Data
Operating Temperature - Typical Value	68 °F
Storage Temperature - Typical Value	68 °F
Operating Temperature - Symbol	Tamb
Operating Temperature - Maximum Ratings	–20° C–+40° C (–4° F–+104° F)
Storage Temperature - Maximum Ratings	–20° C–+60° C (–4° F–+140° F)
Storage Temperature - Symbol	T.
Connector
SKK 24 mini (Y1-Y6) - Maximum Ratings	8 A
SKK 24 mini (X1-X6) - Maximum Ratings	8 A
SKK 24 mini (Y1-Y6) - Amount	6
SKK 24 mini (X1-X6) - Amount	6
Optical Devices
Note	*Radio approval pending.
LED Indication 1 - Status HMI - Maximum Ratings	On/Off/Blinking – 1 × red, 2 × green
LCD Display - Shield Information - Amount	1
LED Indication 4 - Key Status - Maximum Ratings	On/Off/Blinking – green
Infra-Red LED - Shearer Position Detection - Amount	1
LED Indication 2 - Wireless Status* - Amount	2
LED Indication 2 - Wireless Status* - Maximum Ratings	On/Off/Blinking – 1 × green, 1 × yellow
LED Indication 4 - Key Status - Amount	31
LCD Display - Shield Information - Maximum Ratings	66 mm (2.6 in) – 320 × 240 pixel – color 64 K in use
LED Indication 1 - Status HMI - Amount	3
LED Indication 3 - Big Jumbo LED - Maximum Ratings	On/Off/Blinking – 1 × red, 1 × green, 1 × yellow
LED Indication 3 - Big Jumbo LED - Amount	3
Infra-Red LED - Shearer Position Detection - Maximum Ratings	IRDA Standard receiver
Acoustic Devices
Beeper - Maximum Ratings	>= 90 dB
Beeper - Amount	1
Dimensions (Approximate)
Length	12.36 in
Height	4.8 in
Width	4.88 in
Note	SKK Connector fits to existing Cat brass bar.
Weights
Approximate Weight	12.3 lb

INTERACTIVITY

This interactive system allows users to execute single shield and automatic functions, as well as perform remote control operations from anywhere in the mine including the surface. To provide feedback for the operator on the longwall, important process values are continuously displayed on a full-color display.

HIGH-SPEED DATA TRANSMISSION

The PMC-R 2.0 control unit delivers fast 100M/Bit Ethernet communication, enabling real-time system feedback and data refresh rates for remote control operation.
The low latency connection also means process data values are updated much faster for higher resolution when data logging and reviewing historical trending. An enhanced user experience is provided when viewing Cat 3D VSoftware applications as the data is refreshed at a higher frequency resulting in a smoother and more accurate representation of the equipment underground.

ADVANCED FUNCTIONALITIES

The high bandwidth connection enhances machine-to-machine integration which provides for advanced automation functionality. More complex messages can be exchanged between the equipment, creating holistic integration and interoperability resulting in increased performance and reliability.

ENHANCED COMPUTING POWER

Cat A6 family controller for enhanced communications and safety
Advanced Processor with 260 MHz clock speed (9.5 × higher than predecessor)
8 MB internal Flash memory and 32 MB external Flash memory

EXPANDED COMMUNICATIONS CAPABILITIES

High speed Ethernet backbone for enhanced remote functionalities with direct data response, for future-proofed automated face operations
100 Mbit/s Ethernet communication between each shield and the mine network
Faster diagnosis through high-speed communication between PMC-R 2.0 controls and diagnostic applications
Integrated wireless technology for enhanced connectivity options
Integrated infrared receiver
CAN interface for enhanced system expansion

OPERATOR CONVENIENCE AND SERVICEABILITY

Improved graphical 66 mm (2.6 in) LCD display with 65 K color and 320 × 240 pixel
Display area enlarged by 160% (50% more information at a glance) compared to predecessor
Improved display concept: intuitive interaction, enhanced help functions and full text readout
Multiple “hot-key” for direct menu and diagnostic access with operator feedback (sound, pressure point and activation LED)
Multi-language support
Easy, cost-effective in-service component repair for reduced cost of ownership
50% reduction in weight compared to model PMC-R

ROBUST DESIGN

Robust and highly resistant metal housing with chrome plating
IP65/68 rating
Compatible with existing PMC-R style brass bar for ease of upgrade

ENHANCED SAFETY

SIL 2 certified
Separate emergency and local lock-out switch

FUTURE-PROOFED CONCEPT

Design concept with CAN extension devices and Ethernet ports allows update of additional functionalities and features without a controller hardware upgrade, simply plug and play the new devices.

PERIPHERAL EQUIPMENT

New isolation coupler with/without power supply connection
CAN based code plug
Solenoid driver board – with multiple connections for enhanced roof support automation
Solenoid driver, reed rod and pressure sensor can be used from previous PMC-R version
Personal Proximity Detection (PPD) system
Infrared transmitter and sensors for shearer position tracking
LED warning light
Ethernet media convertor for diverse data communication with mine wide fibre and copper networks
Shield height measurement system